HydraForce Insider Blog
The “Lee Iacocca of the Hydraulics Industry” HydraForce turns 25 pt.1
Posted by David Price on Wed, Mar 09, 2011 @ 15:03 PM
Tags: cartridge valves, HydraForce, Hydraulics Industry, compact controls
Torque is the combination of tangential force acting at a distance from the axis of rotation. Proper torque is absolutely necessary if you want optimal performance from your valves. Proper torque prevents your cartridge valve from backing out under high pressures/high cycles, ensures proper operation of the valve's spool and prevents leakage. However, you must take caution when applying torque to a valve as over-zealous torque is one of the more common start-up or post-service issues (along with contamination, which was discussed in a previous post).
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Tags: cartridge valves, cartridge valve serviceability, hydraulic cartridge valves, proper installation of cartridge valves, handling of cartridge valves
Avoiding Proportional Valve Issues Caused by Incorrect Drivers
Posted by David Price on Wed, Mar 09, 2011 @ 12:03 PM
How many times have you dialed in your Proportional Valve Driver to perfection only to find everything out of whack the next time you use the machine? If this sounds familiar, then you have probably experienced the effects of temperature-induced coil variations coupled with the use of a Voltage Controller that lacks current feedback. Although there are other factors that can cause performance variations, using the wrong driver in particular will cause major issues (if you need a little background on this subject click here). So, if you are tired of experiencing headaches over inconsistent or unrepeatable proportional function control, consider the following. |
Photo courtesy of Tesla Society of N.Y. |
The first thing to keep in mind is that you should ALWAYS use a PWM (Pulse Width Modulation) device to drive your Proportional Cartridge Valves. There are two types of PWM coil drivers: Voltage Control and Current Control (or current feedback) drivers. Both types will control the output voltage applied to the coil proportionally to the input or control signal by varying the PWM duty cycle of the output. The voltage applied across the coil with its respective resistance controls the current that generates the magnetic force needed to move the valve actuator.
A voltage-only driver is an open-loop device that outputs one specific voltage for each specific input signal. Knowing that coil resistance is temperature dependant, we can conclude that the valve output with this type of driver will also be temperature dependant.
Current Drivers on the other hand have the added feature of current feedback.
By closing the loop on current, the controller in essence monitors coil resistance and adjusts the voltage to compensate for any changes in resistance. So, after you have run your machine hard for four hours, you may see some hydraulic performance changes but the proportional performance should remain constant. That means no more jerky fine-feathering control when the machine is cold, and no more having all your functions slow down, or dealing with a deadband increase when it warms up.
The bottom line is this: unless you would be happy with the control of your machine changing with temperature, always specify valve drivers or machine controllers with current feedback on the outputs. HydraForce uses current feedback on all our valve drivers and machine controllers, but no matter who or what you use, save yourself some aspirin and make sure you use current feedback.
Tags: cartridge valves, proportional valves, Proportional Valve Drivers
Solenoid Valves and Daniel Bernoulli (Friend or Foe)
Posted by David Price on Wed, Mar 09, 2011 @ 10:03 AM
Daniel Bernoulli – this 18th century Swiss mathematician – has left quite the impact on the modern fluid power industry. One of his more popular discoveries is known as the Bernoulli Principle. This principle states that an increase in a fluid's speed decreases its pressure. If this is true, and we know it is, then the opposite must also be true: that a decrease in a fluid's speed increases its pressure. This principle applies to both the lifting of a wing on an airplane, as well as the lifting of a cartridge valve poppet. |
Tags: cartridge valves, solenoid operated four way valves, Bernoulli Principle, cartridge valve poppet, HydraForce, solenoid operated three way valves, solenoid-operated direct-acting spool valves, spool-type cartridge valves, solenoid operated five way valves
I think everyone is familiar with the term “you can’t get blood from a stone.” This directly relates to the lack of system performance when under-sized sensing valves are used in a load sensing circuit. Several times a year we receive calls from people stating that they can’t seem to get the required or anticipated flow out of a valve or a particular leg of their circuit. |
Tags: cartridge valves, Priority Valves, Cartridge Valve Pressure Compensators, by-pass cpressure compensator